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Dev ChainmatiX

Sodium silicate plants, built around the fire.

Silicate furnaces, plant machinery and 1500 °C glass conveyors, engineered in Gujarat for 20 years.

Every plant starts as sand and soda ash. What happens next is the part we build.

From sand to silicate, in one line.

Raw batch goes in at one end. Sodium silicate leaves the other. This is the line we design, build and commission.

Batch

Storage silos and a mixing blender prepare the charge of silica sand and soda ash.

Melt

A pusher machine (pavdi) feeds the furnace, fired by oil burners or a gasifier, with a recuperator on the flue.

Tap

Molten silicate glass runs onto a chain conveyor built for 1500 °C, and cools as it climbs.

Dissolve

The cooled glass is dissolved into liquid silicate, ready to store and dispatch.

Sodium silicate furnace plant lineLine drawing of the plant: batch silo, blender, pusher machine, furnace rated to 1500 degrees Celsius with chimney, high-temperature chain conveyor, and dissolver.SiloBlenderPusherFurnaceConveyorDissolver

10to150MT / day

Turnkey plants, erected and commissioned anywhere.

A group of technocrats who erect, commission and help you run sodium silicate production at the capacity you plan for, by the furnace process or the hydrothermal process.

Furnace processHydrothermal process
  • Fully automatic plant

    PLC control panels and auto systems run the line from batch to dispatch.

  • Semi automatic plant

    Automation where it pays, manual control where you prefer it.

  • Manually operated plant

    A robust, simple line for lower capacities and lean teams.

Every part of the line, from one works.

Conveyors, chains, pumps, burners and panels, made to the same drawings as the plant they serve.

All products
Red chain conveyor with padded chain
Chain conveyorPadded and dual chain
Tall steel bucket elevator
Bucket elevatorConveying
Blue cold silicate gear pump
Cold silicate pumpProcess equipment
Auto control panel with switches and display
Auto control panelControls
Duplex chain wheel sprocket
Duplex chain wheelComponents
Yellow pan mixer machine
Mixer machinePlant machinery

The full catalogue, and the plant that ties it together.

Browse products
Molten material glowing inside an industrial furnace
Brick-lined sodium silicate furnace with its recuperator

One source of responsibility for the hottest part of your plant.

Lining design, anchor selection, scheduling, crew sizing and materials coordination, supervised in the field by our trained furnace professionals.

  1. Combustion systems
  2. Electrical and furnace automation
  3. Structural steel and piping
  4. Shop fabrication and lining installation
  5. Hot repairs of furnaces
  6. Heating up of furnaces
Furnace and refractory services

Tell us the capacity you need.

Office
Kudasan, Gandhinagar, Gujarat